Increase Production Efficiency with AI and Custom Software

End Resource Waste: Smart Production Planning and Optimization

Even the slightest deviation in production planning can lead to significant costs. With our AI-powered custom software solutions that accurately forecast demand, efficiently allocate resources (machines, raw materials, personnel), and predict bottlenecks before they occur, we enable you to produce more with fewer resources. Whether we integrate with your existing MES/MOM systems or develop a custom system for you.

Dynamic production plans that quickly adapt to demand fluctuations.
Optimal utilization of machine, labor, and raw material resources.
Proactive detection of bottlenecks and uninterrupted progress in production flow.
Elimination of unnecessary inventory costs, improvement of cash flow.

Approach Zero Defects: AI-Powered Quality Control

Quality is your strongest assurance in the market. With our custom software developed using image processing technologies and artificial intelligence algorithms, we detect even micro-defects that the human eye might miss on your production line with over 99% accuracy, in real-time. Protect your brand reputation by reducing your scrap and return rates.

Instant detection of production errors and prevention of continuation of faulty production.
Elimination of human-induced errors and fatigue in quality control processes.
Tangible reduction in product return rates and customer complaints.
Identification of root causes in production processes through quality data analysis.

Eliminate Unscheduled Downtime: Predictive Maintenance (PdM)

The biggest cost is a non-working machine. We establish predictive maintenance platforms that analyze sensor data (vibration, temperature, etc.) collected from your equipment and use artificial intelligence to notify you of potential malfunctions weeks in advance. Plan your maintenance at the most opportune time, before breakdowns occur; ensure continuous production.

Complete prevention of unscheduled machine downtime and production losses.
Cessation of unnecessary periodic maintenance and part replacements.
Increased equipment lifespan (OEE) and return on investment.
Transition of maintenance teams from reactive repair to proactive planning.

Full Control in Supply Chain: Digital and Transparent Management

Where is the raw material? When will the order arrive? We eliminate uncertainties in your supply chain. We provide end-to-end visibility and control with custom enterprise software solutions that digitalize the entire process from your suppliers to logistics, from your warehouse to the customer. Have the right amount of stock at the right time.

Instant, real-time tracking and transparency in your supply chain.
AI-optimized inventory levels and reduced storage costs.
Objective data-driven monitoring and management of supplier performance.
A more agile and resilient supply network against changing market conditions.

Build the Factory of the Future Today with Industry 4.0

Full Control on the Production Floor: Increase Efficiency and Visibility

Invisible bottlenecks on your production line, unscheduled downtimes, and manual data collection processes directly affect your profitability. With our real-time production tracking and analytical solutions, we make your shop floor completely transparent, enabling you to maximize Overall Equipment Effectiveness (OEE) with data-driven decisions.

Manufacturing Execution Systems (MES):Manage and monitor all factory operations, from production orders to machine performance, from a single center.
Real-Time Performance Monitoring (OEE):Instantly collect data from your machines to detect downtime, speed, and quality losses, and perform root cause analysis.
Digital Work Instructions and Andon Systems:Provide operators with dynamic work instructions and enable immediate intervention in problems on the production line.
Energy Efficiency Tracking:Reduce costs and achieve sustainability goals by monitoring energy consumption on a machine and line basis.

Shall We Measure Your Factory's Digital Maturity?

Predict Failures Before They Occur: Zero Unscheduled Downtime

Transition from reactive to proactive maintenance. With IoT sensors we install on your machinery and equipment, and AI models we develop, we predict potential failures weeks in advance, eliminating production interruptions and maintenance costs by planning your maintenance activities at the most opportune time.

AI-Powered Fault Detection:Analyze sensor data such as vibration and temperature to detect anomalous conditions and predict failures.
Smart Computerized Maintenance Management Systems (CMMS):Manage all maintenance plans, past failures, and spare parts inventory through a single system.
Asset Lifecycle Management:Continuously monitor the performance and health of your equipment to extend their lifespan and increase return on investment.
Remote Maintenance with Augmented Reality (AR):Shorten repair times by providing remote expert support to field technicians via AR glasses.

Discover Our Predictive Maintenance Solutions

Zero Defect Target: Guarantee Quality

Manual quality control processes are both slow and prone to errors. With our image processing and AI-powered quality control systems, we inspect every product coming off your production line with 100% accuracy, ensuring end-to-end traceability to protect your brand reputation and customer satisfaction.

AI-Powered Visual Inspection:Detect defects such as scratches, cracks, and assembly errors in products via cameras with greater precision than the human eye.
Statistical Process Control (SPC):Statistically analyze variations in your production processes to ensure quality remains within standards.
End-to-End Traceability (Track & Trace):Digitally record every step from raw material entry into the factory to the final product reaching the customer, ensuring full transparency.
Digital Quality Management Systems (QMS):Manage all quality documents, audits, and non-conformity reports in a digital environment to speed up processes.

How Can We Digitalize Your Quality Processes?

Beyond Factory Walls: Agile and Transparent Supply Chain

An efficient factory is only possible with an efficient supply chain. By integrating and smartening all processes from demand forecasting to production planning, from inventory management to shipment, we establish a flexible and resilient operational structure that responds instantly to changing market demands.

Advanced Planning and Scheduling (APS):Create the most optimal production plan in seconds, considering capacity, raw materials, and order priorities.
AI-Powered Demand Forecasting:Predict future demand with high accuracy by analyzing historical data and market trends, and plan accordingly.
Smart Inventory and Raw Material Management:Automatically track critical raw material levels to prevent production disruptions and trigger orders.
Digital Twin Simulations:See the results of a change you make in your production plan or supply chain by simulating it before implementation.

Let's Strengthen Your Supply Chain Together

Frequently Asked Questions

Do these systems integrate with our existing ERP and MES software? Absolutely. Our top priority is to protect your existing investments. We design all our custom software with a flexible architecture that seamlessly integrates with systems like your ERP, MES, and SCADA. Our goal is not to create data silos, but to make your existing systems smarter.

Does predictive maintenance require a large infrastructure investment? No. We can start the process with your existing machinery and sensor infrastructure. Where there are gaps, we offer consulting on cost-effective sensor solutions. Thanks to our cloud-based solutions, we can get started quickly without the need for large server investments.

How is the security of our production data ensured? Data security is our most sensitive issue. We develop all our systems with the latest security protocols and configure your data to run within the limits you specify, even entirely on your own servers (on-premise) if you wish. You always retain control of your data.

How can we measure the return on investment (ROI) of an AI project? We begin every project by defining success metrics (KPIs) upfront. For example, we set clear targets like 'reducing unscheduled downtime by X%' or 'decreasing scrap rate by Y%'. By quantifying the cost savings and efficiency gains the project will provide, we ensure you clearly see the return on your investment.

We are a small or medium-sized manufacturer, are these solutions suitable for us? Absolutely. Our solutions are scalable. We offer modular solutions suitable for every scale, from the largest and most complex factories to more boutique production facilities. We can start by solving your most critical problem and gradually expand the system as you achieve success. The important thing is to start in the right place.

Not Just Software, Your Manufacturing Technology Partner

At Corius, with our 30 years of experience, we deeply understand the dynamics of the production floor, what it means when a machine stops, and the importance of quality. We offer you not just software, but an engineering and strategic mindset that comprehends your production and works to increase your profitability.

Practical and Field-Proven Solutions

Instead of theoretical models, we create practical and quickly implementable solutions that have been tested in real production environments and directly impact your efficiency.

Scalable and Integrated Architecture

While solving your current problems, we also consider your future growth, building flexible architectures that communicate with your existing systems and adapt to your future needs.

Transparent and Step-by-Step Progress

Instead of large and uncertain projects, we progress with clear goals and measurable steps. We ensure full control and transparency at every stage of the project.

Manufacturing